The Processing Plant

• To cope with the annual growth the factory capacity is increased annually
• The factory is fully computerised and every step is managed by an integrated PLC Management System
• The plant is designed to ensure excellent processing quality and yields.

Drying

• The factory is very energy efficient with the bulk of supply coming from solar and other renewable sources.
• All processing is done on a batch basis with full traceability from farm to final customer.
• Our computer programmed drying process substantially increases the quality and the shelf life of the nuts 

Cracking

• Prior to cracking, each batch is checked to confirm effective curing.
• Each grower’s product is processed individually in batches of up to up to 40 tons.
• A computerised system ensures 100% traceability throughout the entire process.

Separation Systems

• We use electrical photographic colour sorting technology
• We also make use of a saline hydro-separation system.
• These systems remove shell pieces and immature and blemished nuts.
• By using this process, roasting yields can be optimised and dust particles are removed.

Grading

• Nuts are quality graded and sized into 12 different styles.

Kernel Drying

• After sorting and sizing, nuts are dried to a kernel moisture content of 1.5%.
• The temperature and humidity levels are carefully controlled and monitored via the PLC to ensure enhanced shelf life. 

Final Grading and Packaging

• Prior to packing, secondary and final sorting takes place.
• Nuts are gas-flushed and vacuum-sealed in a compacted brick.
• Nuts are packed in a five layer co-extruded vacuum bag.
• Standard pack  is 11.34kg (25lbs)
• PPECB (Perishable Products Export Control Board) is contracted to inspect product prior to shipment.

Storing and Cooling

• After packaging, product is stored at 10ºC.

Optimum quality and shelf life are maintained.